Working Principle of a Chiller Plant 🔹 A chiller plant is used to remove heat from a building and maintain the required indoor temperature. It operates using two separate water circuits: the chilled water circuit and the condenser water circuit. Main Equipment & Their Functions ▪ Chiller (Evaporator & Condenser) The evaporator absorbs heat from the chilled water, thereby reducing its temperature. The condenser rejects the absorbed heat from the refrigerant to the condenser water. ▪ Chilled Water Pump & Condenser Water Pump The chilled water pump circulates chilled water between the chiller evaporator and the AHUs/FCUs. The condenser water pump circulates condenser water between the chiller condenser and the cooling tower. ▪ Air Handling Unit (AHU) The AHU cools the indoor air by passing it over a chilled water cooling coil. Heat from the air is transferred to the chilled water, causing the water temperature to rise before returning to the chiller. ▪ Cooling Tower The...
Chilled Water System – Sequence of Operation (Chiller to AHU / FCU) 1. System Enable / Start Command The chilled water system is enabled by BMS, time schedule, or manual command. Interlocks such as power availability, system alarms, and safety controls are checked before start-up. 2. Chilled Water Pump Operation Upon system enable, the chilled water pump starts. Pump status and differential pressure are monitored by BMS. Flow is established through the chilled water loop, including piping, valves, and terminal units. 3. Chiller Start-Up Once minimum chilled water flow is proven (via flow switch or DP sensor), the chiller is permitted to start. The chiller operates to maintain the chilled water supply temperature setpoint (typically 6–7°C). Chiller loading/unloading is controlled based on return water temperature and system demand. 4. Chilled Water Distribution Chilled water is supplied from the chiller evaporator to: AHUs (large air-handling units) FCUs (fan coil units) Distribut...